weldmetrix · Industrial Process Monitoring
Industrial process monitoring that fits into any existing plant
PROMOS correlates proprietary sensor data, third-party sensor data, and system data to generate an assessment for each component. Manufacturer-independent integration. Software-enabled hardware.
Einfach starten with a sensor on a machine. Growing through a platform-based approach across your entire production operation.
The trust of leading industrial partners.
Joining technology · Laser processes · Coating · Additive manufacturing - serving sectors ranging from automotive OEMs and cladding system manufacturers to the aerospace industry.
Why Process Monitoring
Four perspectives that make process monitoring a business necessity
Cost perspective
Errors caught during the process are a hundred times less costly than those discovered at the customer stage. The 1-10-100 rule makes process monitoring an economic necessity.
Verifiability
Future Perspektive
Safety
Safety represents the chain linking the process to the end customer. Any question regarding liability can be answered using documented process data.
References
The impact of process monitoring for our customers
Four effects that our customers measure in series production, ranging from OEM battery processes to brake disc cladding.
43 %
less manual testing effort
24/7
constant error detection
less than 11 months
amortisation
more than 50%
Savings on scrap costs
Goals of Process Monitoring
What process monitoring achieves in day-to-day manufacturing
Three operational service areas that PROMOS covers simultaneously:
Detecting welding and production defects without loss of cycle time
Detecting defects early
Measurement takes place in parallel with production, rather than as a pre- or post-production inspection.
Detect process drift before it incurs costs.
Thermal drift, parameter deviations, and wear on sensors or optics become apparent before they lead to rejects or line stoppages.
Avoid waste, don't just reduce it.
Producing economically
Early error detection prevents units from passing through production only to be found unsuitable for shipment later.
Raw materials, energy, machine time, and testing capacity are focused on value creation rather than downstream correction.
99.8% traceability for every workpiece
Work verifiably
Every single unit is documented and traceable via its complete process history.
The assessment follows a defined, transparent set of rules, not the daily form of a specialist.
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What weldmetrix does differently
Three differences compared to conventional process monitoring
Many manufacturers today rely on isolated monitoring tools, one software application per machine, one data silo per vendor, and no overview of the entire production operation. PROMOS changes this, whether you are starting with a single machine or looking to integrate your entire production process.
PLATFORM PRINCIPLE
A layer over your existing system, not a new stack.
PROMOS works with the laser sources, welding power sources, and systems already present in your production facility: TRUMPF, LASERLINE, IPG, COHERENT. The sensor technology integrates with existing infrastructure rather than replacing it.
Existing investments become a data source, not an obstacle.
CORRELATION LOGIC
Multiple signal sources instead of a single sensor
Conventional sensor-based monitoring focuses on a single aspect. PROMOS correlates data from its own sensors, third-party sensors, and the system itself to generate an assessment for each component; no single sensor can detect every class of fault.
An OK/NOK decision per unit, based on multiple data sources.
AUDITABILITY
Documentation per component, not per batch
Conventional process monitoring records system logs. PROMOS documents data for each unit produced:nin a structured, audit-proof, and retrievable manner. Every wafer, every weld seam, and every component receives its own continuous record.
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Next Steps
Start optimizing your processes now
In the workshop, we prioritize the critical process steps of your line, define the necessary process foundation, and align on the path to consistent documentation and traceability—tailored to serial production and plant IT.
No obligation, no sales pressure. If it’s not a good fit, we’ll tell you so honestly.
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